Newamstar Proposes Integration Solution Of Production And Storage

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Innovation is the first motivation to lead the development. Premier Minister Li Keqiang mentioned 61 times “Innovation” in the Report on the Work of the Government on 15th March, 2016. Five Major Development Concepts were proposed in the Thirteenth Five-year Plan Guideline, however, innovation was the first one place and systematically expounded “innovation driving development strategy” by one specific article….During two sessions in 2016, innovation development concept is like one red line to connect China and World, History and Future, which struck a chord in the society, and inspired Chinese entrepreneurs’ courage, self-confidence and resolution to go innovative path. Facing the outer environment of global development and new situation and new changes of domestic economy development, as Chinese high-end liquid packaging machinery supplier-Newamstar blew innovation assembly horn, integrated R & D resources and firstly conceived and launched tailored “Intelligent factory of integration solution of production and storage” for downstream customers and use industrial internet service platform to support customer to reduce the production running cost, improve production efficiency and energy utilization rate, reduce labor and management cost and meanwhile shorten investment pay-back circle to boost customer to realize sound and rapid development.

One prosperous and strong enterprise must be based on the innovation.

Throughout Newamstar’s development history, Newamstar concentrates in liquid food packaging filed for decades as one day and gains substantial achievement via endless innovation. One by one emerged scientific and technological achievement, one by one well-installed star project and one by one approval from customers witness Newamstar’s unremitting pursuit and efforts. “China First” was refreshed repeatedly and forwarding in five major fields hand in hand boost Newamstar toward to “Global top-class integration solution supplier”.

Upholding “Concentrate main business” strategic positioning and insisting “Innovation drives development, Quality gains market” managing philosophy, from former incipient rinser-filler-capper Monobloc developing and advocating, to blower-filler-capper Combibloc creation and utilization, to packaging integration concept promoting and practicing, until to current integration solution of production and storage, Newamstar always performs innovative spirit and revitalize Made in China and brings position energy of win-win cooperation for global customers to open a new chapter in complete harmony.

Newamstar PET Aseptic Cold Filling Technology
Newamstar PET Aseptic Cold Filling Technology

Hope through Innovation, Future through creation! As Chinese high-end liquid (Beverage) packaging machinery expert and leader.

Newamstar deeply carries out “Internet+”, organically combines technical innovation with aim management and integrates digitization and informatization into industrial upgrading to supply top-class technology and service for global liquid product manufacturer to support them to build intelligent, smart and ideal factory. During the Thirteenth Five-year plan, Newamstar will take “Revitalize national industry” as own duty, take all life service of liquid food intelligent factory Integration of production and storage as the core, play the strongest voice of innovative time, follow industry 4.0 pace and head to Made in China 2025.

In view of production managing characteristics of liquid food & beverage factory and according to customer’s personal requirements like production environment, product technic, packaging form and transportation etc., combining liquid food & beverage products packaging, storage & logistic features and by packaging technic optimizing, auto storage design upgrading and network control software integrated developing, Integration solution of production and storage realizes light-weight PET bottle blowing, filling and capping been synchronously and intelligently finished in one Combibloc machine and improves factory automation and management level of liquid food & beverage packaging, storage and logistic, which can save 35% packaging material, 20% energy consumption, 35% water consumption, 65% footprintand reduce 20% investment comparing with traditional “blower + empty bottle conveyor + filling machine” production line. In meanwhile, the integration of blower-filler-capper Combibloc production line and intelligent ASRS realizes integration and intelligence of liquid food & beverage production, packaging, storage and logistic.

  • All for customers, helping customers improve production efficiency.
  • To reduce cost and improve profitability and product value for customer by standardized, differentiated and valuable service. Build Newamstar service brand and lead industry service trend.
  • Service engineers are ready 24 hours; after receiving customer request, we respond within 2 hours and we arrive at site within 24 hours for provinces nearby and 48 hours for other provinces.
  • Engineers regularly go to customer’s factory to inspect equipment, master equipment running condition, and help customer design solutions.

By using “Internet +” technology, intelligent terminals and digital management software developing, Newamstar assists liquid foods factories to realize integration management from production to storage, improving food safety tracing and ensuring food & beverage condition, safety and reliability in the process of packaging, transportation and storage. In the today time of “Green Food, Healthy Food” rising, integration of production and storage will become an inevitable choice of liquid food intelligent factory. This milestone innovative concept and technical reforming realizes the organic combination of internet technology, digital production line, and intelligent ASRS, supplying all-weather and all-round service for liquid food factory, which can do remote monitoring, error diagnosis, performance parameters analysis and warning and the whole system can make networking control come true and can switch flexibly according to diverse specification and varieties products, which can reduce enterprises managing cost, improve operating benefit and guarantee food safety by rational logistic strategy.

NEWAMSTAR HIGH-SPEED BLOWING-FILLING-CAPPING COMBIBLOCK

Newamstar High-speed Blowing-filling-capping Combiblock combines the blowing system, filling system and capping system in one integrated system, reducing several intermediaries suchas transmission, empty bottle handling and storage processes, which improves packaging hygienic condition and reduces packaging ross-contamination so as to improve the overall operating efficiencybut lower the energy consumption, thereby reduces the overall production cost of enterprises.

  • Product Range: Production capacity from 12,000 BPH to 80,000 BPH.
  • Applications: It is applied to PET bottled pure water, carbonated soft drink, juice, liquid dairy, liquid condiment and household & personal care products, etc.
Newamstar High-speed Blowing-filling-capping Combiblock

Stable infrared ray heating system and independent heat balance device ensure the stable temperature of the preform, even color of the bottle and increase of the output.

Special designed twice-blowing system can monitor the pressure in each mold in order to provide accurate real-time parameter for operator. It is easy for the operator to adjust the parameter and ensure the stability of bottle forming.

High-speed and high-accuracy diaphragm type filling valve: Equip air back channel which is separated from liquid carousel, by which, the air replaced from the PET bottle won’t enter liquid carousel to avoid second pollution. Equip cleaning dummy bottles which can realize online CIP.

Sanitary and washable capper:Optimized cam surface design ensures the minimum
impact force of the capper .Bottle discharging starwheel is screwing decently, so it is unnecessary to adjust the conveyor height during bottle format change.

Driven by innovation and win the market by quality!

Newamstar has focused on liquid packaging industry since from its establishment. Taking innovation as guide and basis, we have been forging ahead constantly.

As an outstanding company in China high-end equipment industry, Newamstar has built a dimensional product system gradually including beverage, milk, alcohol, condiment and daily used chemicals. We have won many innovative “China First” for various products. All these achievements and milestones will be fixed and memorized in the long history of Newamstar.

INTELLIGENT STEREOSCOPIC WAREHOUSE SYSTEM: THE FIRST CHOICE OF BEVERAGE FACTORY TO UPGRADE THE MODERN WAREHOUSING AND LOGISTICS!

In recent years, with the increasing of automation and production capacity of liquid food packing line, contradictions between inventory and production capacity have become increasingly prominent. At the same time, with the increase of land cost and labor cost,traditional discrete model of warehousing and logistics using single logistics equipment or personnel to carry out the transportation of product and raw materials has been outdated.

With the deepening of “industry 4.0” and “Internet +” concept, the Chinese industry is transforming from the traditional labor-intensive to the industrial automation, and the traditional management mode based on people is turning to computer-based Information and modern management. Intelligent equipment represented by robot and a new generation oflogistics model with the function of data collection, management and data tracing is being more widely used in the market.

Intelligent stereoscopic warehouse system: the first choice of beverage factory to upgrade the modern warehousing and logistics

As the Chinese leader in the field of liquid packaging, Newamstar accumulated rich experience in long-term development. By industry research, product technology development and the integration of industry resources over one year, Newamstar introduced the concept of “Internet +” into the production line followed by the pace of “Industry 4.0”. On the basis of rising the capacity and stability of liquid packaging production line, Newamstaroptimized the structure of production lines and improved the level of automation of the production line by reducing the cost, and improving the quality and efficiency.

System composition:

  • Goods transition and storage – high rise shelf, tray and container.
  • Check in & out device – palletizer.
  • Check in & out distribution system – roller and chain conveyor, distributing vehicle, lifter, etc.
  • WCS control system – includes check in-out device controlled by computer, distribution system, various kinds of inspection and safety device controlled by electricity.
  • WMS warehouse management system – warehouse account management, data analyzing, goods site arrangement, device operation and warehouse storage display, etc.

A double extension tunnel stacking machine is adopted in the projects of“Moon over a Fountain Co. Ltd”, which achieve an effective balance between capacity and efficiency by improving space utilization and flexibility of warehousing in a limited space. The production line is connected with the warehouse directly, so a lot of material transfer links was saved. With advance internet technology, it realizes the resources and data sharing and connection between the ERP(enterprise resource management system), MES (manufacturing execution system) and WMS (warehouse management system) to reduce the mistakes and speed up access of the goods. Compared with the traditional discrete warehouse,  Intelligent stereoscopic warehouse system can save the cost of land investment, reduce labor intensity, improve the working environment and reduce labor costs, finally improve the production efficiency and the level of modern management by making packaging and storage systemIntegrated, automated and intelligent.

In 2015, with excellent R&D design team and processing advantages of equipment manufacturing, Newamstar completed the development of automated warehouse system with tunnel stackerand RGV rail transport trolley. In the same year, Newamstar successfully presented it on CBST exhibition in Shanghai, and received wide attention from lots of companies in the industry. In 2016, automated material transport under special circumstances is solved by researching and developing non-rail AGV transport trolley. Through the introduction of advanced visual logistics simulation software FlexSimand excellent simulation designers, we can make simulation test in the project planning process, and do all kinds of system analysis and engineering verification for the model to get the final optimized the design. It can also quickly confirm the logistic equipment solution, further verify the feasibility of the project, provide improving and management basic data for the system, and reduce operating costs of production enterprises.

Currently, Newamstar are upgrading internal logistic systembased on stereoscopic warehouse system, will build automated logistics system by using AGV non-rail Intelligent trolley to distribute the raw materials, and create a new automated management system with the product lifecycle management, process management and information management.

New age, a new chapter, a new dream. With the evolution and promotion of intelligent stereoscopic warehouse system, it will help beverage manufacturers to clarify and refine requirements, quantify data target and accuracy control of the production process, and finally help to realize the intelligent, automation and modernization of plant.

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