C’estbon Luan: Four Lines of Happy Convention

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In recent years, with the driving of the environment of global water market, C’estbon increased the pace of expansion . OEM quantities increased and continuously site internally in order to construction. Among them, 600 million yuan investment in pure water production cooperation projects carried out in Luan will reach 1 million tons per year after the completion of the production, the annual sales income will be about 1.1 billion yuan . Factories are located in North Area of Luan Zone. It plans to build in two phases and its meaning is self-evident. Not only connect the superior quality of ecological resources in Dabie mountain, water resources and their own brand closely, but also expand potable water supply in the neighboring provinces, which will further consolidate C’estbon’s leading position in the country bottled water market,  while promoting the economic development of old revolutionary base areas, It has also made outstanding contributions to local green building industry.

There is water, funds and space, then naturally the device manufacturer’s choice. Through the carefully screening among the world’s few whole line suppliers of high-speed blowing-filling-capping Combiblock, especially for inspection and assessment of the equipment stability, the efficiency of entire line, comprehensive energy consumption and other key indicators, C’estbon once again choses Newamstar as a strategic partner, reaching C’estbon ( Luan ) factory’s delivery tasks at a time, which including four lines of a project, 40 000 bottles per hour, the whole line of blowing-filling-capping Combiblock.

Agreement on behalf of responsibility,saving time is efficient. At one time, four high-speed lines, the Newamstar cherishes the new milestone of cooperation in the C’estbon’s cooperation history. In the case of tight time and heavy task, Newamstar set up a special project coordination group, led by the company vice president, organized every business division, held several meetings to discuss matters for the overall project delivery, research solutions, arranged reasonably and scientifically for various details of project implementation. Catching progress and implementation, ultimately timely completing delivery according to the contract, meeting the requirements of installation and commissioning.

Because it is a new plant, while the market supply gap is huge, C’estbon hopes the project to put into production as soon as possible. In the condition of the installation site conditions are very poor, the installation and commissioning work four lines simultaneously, the large workload can be imagined. Therefore, the company deployed an experienced project manager, organizing a team that can have a tough fight and win in the end. Day and night, overtime, and strive to put the project into production in the shortest time. During the installation of the project implementation process, the two sides conducted a number of discusses and communication for the project details. Newamstar can always be possible to complete the promised goals set in advance and praise the factory.

“Give a man a fish, as delegate to fish” , while the installation and commissioning , we assist C’estbon for new staff positions on training , training a group of excellent operators, their rapid intervention reduced the workload of our field personnel . You have me, I have you. We cooperate with each other in the shortest time to complete production tasks C’estbon developed, which eased the pressure on market supply and demand, reducing the cost incurred due to transfer cargo.

When entering the Luan factories, exposuring orderly production site, watching the rapid flow of bottled water of every production line, the heart was touched. With the rapid development of Chinese equipment industry, the dream that Newamstar personnel have to develop the best liquids (beverages) packaging machinery in China, committed to providing a comprehensive and competitive solutions and services for the liquid beverage factories, and taking pride in creating maximum value for customers.

I am proud that we are Newamstar…

NEWAMSTAR HIGH-SPEED BLOWING-FILLING-CAPPING COMBIBLOCK

Newamstar High-speed Blowing-filling-capping Combiblock combines the blowing system, filling system and capping system in one integrated system, reducing several intermediaries suchas transmission, empty bottle handling and storage processes, which improves packaging hygienic condition and reduces packaging ross-contamination so as to improve the overall operating efficiencybut lower the energy consumption, thereby reduces the overall production cost of enterprises.

  • Product Range: Production capacity from 12,000 BPH to 80,000 BPH.
  • Applications: It is applied to PET bottled pure water, carbonated soft drink, juice, liquid dairy, liquid condiment and household & personal care products, etc.
Newamstar High-speed Blowing-filling-capping Combiblock

Stable infrared ray heating system and independent heat balance device ensure the stable temperature of the preform, even color of the bottle and increase of the output.

Special designed twice-blowing system can monitor the pressure in each mold in order to provide accurate real-time parameter for operator. It is easy for the operator to adjust the parameter and ensure the stability of bottle forming.

High-speed and high-accuracy diaphragm type filling valve: Equip air back channel which is separated from liquid carousel, by which, the air replaced from the PET bottle won’t enter liquid carousel to avoid second pollution. Equip cleaning dummy bottles which can realize online CIP.

Sanitary and washable capper:Optimized cam surface design ensures the minimum
impact force of the capper .Bottle discharging starwheel is screwing decently, so it is unnecessary to adjust the conveyor height during bottle format change.

Driven by innovation and win the market by quality!

Newamstar has focused on liquid packaging industry since from its establishment. Taking innovation as guide and basis, we have been forging ahead constantly.

As an outstanding company in China high-end equipment industry, Newamstar has built a dimensional product system gradually including beverage, milk, alcohol, condiment and daily used chemicals. We have won many innovative “China First” for various products. All these achievements and milestones will be fixed and memorized in the long history of Newamstar.

INTELLIGENT STEREOSCOPIC WAREHOUSE SYSTEM: THE FIRST CHOICE OF BEVERAGE FACTORY TO UPGRADE THE MODERN WAREHOUSING AND LOGISTICS!

In recent years, with the increasing of automation and production capacity of liquid food packing line, contradictions between inventory and production capacity have become increasingly prominent. At the same time, with the increase of land cost and labor cost,traditional discrete model of warehousing and logistics using single logistics equipment or personnel to carry out the transportation of product and raw materials has been outdated.

With the deepening of “industry 4.0” and “Internet +” concept, the Chinese industry is transforming from the traditional labor-intensive to the industrial automation, and the traditional management mode based on people is turning to computer-based Information and modern management. Intelligent equipment represented by robot and a new generation oflogistics model with the function of data collection, management and data tracing is being more widely used in the market.

Intelligent stereoscopic warehouse system: the first choice of beverage factory to upgrade the modern warehousing and logistics

As the Chinese leader in the field of liquid packaging, Newamstar accumulated rich experience in long-term development. By industry research, product technology development and the integration of industry resources over one year, Newamstar introduced the concept of “Internet +” into the production line followed by the pace of “Industry 4.0”. On the basis of rising the capacity and stability of liquid packaging production line, Newamstaroptimized the structure of production lines and improved the level of automation of the production line by reducing the cost, and improving the quality and efficiency.

System composition:

  • Goods transition and storage – high rise shelf, tray and container.
  • Check in & out device – palletizer.
  • Check in & out distribution system – roller and chain conveyor, distributing vehicle, lifter, etc.
  • WCS control system – includes check in-out device controlled by computer, distribution system, various kinds of inspection and safety device controlled by electricity.
  • WMS warehouse management system – warehouse account management, data analyzing, goods site arrangement, device operation and warehouse storage display, etc.

A double extension tunnel stacking machine is adopted in the projects of“Moon over a Fountain Co. Ltd”, which achieve an effective balance between capacity and efficiency by improving space utilization and flexibility of warehousing in a limited space. The production line is connected with the warehouse directly, so a lot of material transfer links was saved. With advance internet technology, it realizes the resources and data sharing and connection between the ERP(enterprise resource management system), MES (manufacturing execution system) and WMS (warehouse management system) to reduce the mistakes and speed up access of the goods. Compared with the traditional discrete warehouse, Intelligent stereoscopic warehouse system can save the cost of land investment, reduce labor intensity, improve the working environment and reduce labor costs, finally improve the production efficiency and the level of modern management by making packaging and storage systemIntegrated, automated and intelligent.

In 2015, with excellent R&D design team and processing advantages of equipment manufacturing, Newamstar completed the development of automated warehouse system with tunnel stackerand RGV rail transport trolley. In the same year, Newamstar successfully presented it on CBST exhibition in Shanghai, and received wide attention from lots of companies in the industry. In 2016, automated material transport under special circumstances is solved by researching and developing non-rail AGV transport trolley. Through the introduction of advanced visual logistics simulation software FlexSimand excellent simulation designers, we can make simulation test in the project planning process, and do all kinds of system analysis and engineering verification for the model to get the final optimized the design. It can also quickly confirm the logistic equipment solution, further verify the feasibility of the project, provide improving and management basic data for the system, and reduce operating costs of production enterprises.

Currently, Newamstar are upgrading internal logistic systembased on stereoscopic warehouse system, will build automated logistics system by using AGV non-rail Intelligent trolley to distribute the raw materials, and create a new automated management system with the product lifecycle management, process management and information management.

New age, a new chapter, a new dream. With the evolution and promotion of intelligent stereoscopic warehouse system, it will help beverage manufacturers to clarify and refine requirements, quantify data target and accuracy control of the production process, and finally help to realize the intelligent, automation and modernization of plant.

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