Fully Automatic Single Juice Complete Production Line With Newamstar Filling And Packaging Technology
Newamstar’s Production and storage integration smart factory solution is a promising technology that can help food and beverage processors reduce their costs and increase food safety. By integrating production and storage in a smart factory, manufacturers can optimize their production processes, reduce waste, and improve product quality.
Smart factories are becoming increasingly important in the food and beverage industry, as they allow for greater efficiency and flexibility in production. With the use of advanced technologies such as Internet of Things (IoT), artificial intelligence (AI), and data analytics, smart factories can provide real-time monitoring and control of production processes, enabling manufacturers to identify and resolve issues quickly and efficiently.
In addition to improving production efficiency, smart factories can also help manufacturers enhance food safety by providing greater control over the production environment. By monitoring and controlling factors such as temperature, humidity, and air quality, smart factories can help ensure that food products are produced in a safe and hygienic environment, reducing the risk of contamination and spoilage.
It’s likely that food and beverage manufacturing facilities in the future will increasingly become smart factories, as the benefits of these technologies become more widely recognized and implemented in the industry.
The aseptic filling complete line solution made for customers from Newamstar reduces the production cost and meets the demands of intelligent production. At the same time, it saves energy, reduces carbon emission, and meets the needs of green development. The 30,000BPH aseptic filling line ensures the high quality of the product such as coffee, coconut milk, yogurt, juice, etc.
Plastic containers (PET and HDPE), glass containers or metal containers
Capacity Range: 12000 bottles/hour -80000 bottles/hour; for the bottle types of 250ml – 5L
Technical Features: 1. Friendly HMI with easy switch for multi-languages. 2. Advanced reflection system by ceramic plate, heat-preservation system and heating system, preform can be heated evenly. 3. Unique high-pressure gas recovery system that saves more than 30% of compressed air. 4. Ionized de-duster can be equipped to improve the cleanliness of the packaging container. 5. The tailored made servo stretching system can be adapted to preforms with various stretching ratio, achieving the variable speeds and high accuracy positioning. 6. The filling valve is designed with the tidy and safe valve body, the material quality can be fully guaranteed. 7. A high-pressure air circuit sterilization system to ensure the safe operation of high-pressure air lines. 8. A sterilization process for a variety of packaging materials to meet the needs of various products. 9. Filling methods with a variety of flow rates can achieve alternate filling speeds to meet different characteristics of beverage filling. 10. Disinfectant-immersed or in-line spray-type bottle cap sterilizer. 11. Automated process inspection, control, and data report and record systems to provide aseptic monitoring for all key aspects of the production line. 12. Complete CIP, COP, SIP, SOP cleaning systems to ensure the process safety of the filling environment.
Newamstar is a joint-stock listed company (stock code 300509) focusing on integrated solutions for smart factories of liquid products. It is committed to providing comprehensive contracting services for smart factories with production and storage integrated solutions.
Newamstar‘s expertise in liquid packaging ensures the perfect combination of process design and product-line engineering. With the established process design system of various liquid packaging fields such as beverages, dairy products, liquors, condiments, and daily chemical products, we can provide customized turnkey solution for your project considering different packaging forms and specific factory layouts.
Newamstar has served Coke, Danone, Nestle, Otsuka, Wahaha, Dali, C’estbon, Ganten, Nongfu Spring, COFCO, Haday, Luhua, Hengshun, Nice and other famous brands at home and abroad. It has more than 2,200 production lines in more than 80 countries and regions around the world, and realize the dream of “Made in China, Made for World”.
Since its founding, Newamstar, under the concept of “Driving development through innovation and winning the market with quality”, has been providing global customers in the five fields of beverages, dairy , liquors, condiments and daily chemicals with complete sets of intelligent equipment and comprehensive solutions for water treatment, pre-distribution, blowing, filling, secondary packaging, handling robots, intelligent stereo warehouses, etc. Newamstar can provide users with planning, designing and implementation of smart factory integration projects. From product recipe, three-dimensional bottle design to factory overall planning, and from key equipment R&D, software platform customization & development to full life cycle service of engineering projects, we keep pace with the times, pioneer and innovate.